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Production Safety Monitoring and Automatic Alarm System Solution

From: WTBL IOT  

Time:2025-09-12 17:06:22 

In industrial production, various flammable and toxic gas leaks may occur. If not promptly detected and addressed with appropriate measures, these leaks can negatively impact on-site production order and employee safety, leading to accidents or even casualties.

 For instance, in a paint spraying factory, the oils used possess multiple toxicities, and on-site personnel heavily rely on protective masks. However, when the on-site concentration is extremely high, protective masks may not function effectively, necessitating another means to enhance the safety and timeliness of gas detection.

In response, Wutongbolian provides a production safety monitoring and automatic alarm system solution that integrates data acquisition from gas monitors.

 Once a dangerous gas leak is detected and reaches a certain concentration, the system automatically issues an alarm to eliminate hazards and ensure safe production. Additionally, the system includes functions such as alarm parameter settings, report management, trend curves, and operation and maintenance management, facilitating factory safety operation management and enhancing production safety.

System Functions:

  1. Real-time Data Acquisition and Display of Harmful Gases: The system ensures real-time display of concentration data for various monitored gases, such as carbon monoxide, sulfur dioxide, hydrogen sulfide, chlorine, and formaldehyde, on the screen, providing continuous environmental safety monitoring.

  2. Integrated Local and Remote Alarm Mechanisms: The system incorporates local and remote alarm mechanisms, including WeChat notifications, SMS alerts, email reminders, and local sound and light alarms, ensuring that management and production personnel promptly receive alarm information and respond to potential dangers, reducing accident risks.

  3. Remote Control of Emergency Equipment via PLC Integration: By integrating with PLCs, the system enables remote control of emergency equipment such as ventilation fans and sprinklers.

     Upon detecting abnormal conditions, it can immediately initiate exhaust fans for ventilation or activate sprinkler systems, allowing safe re-entry after the environment has been restored to safety, thereby enhancing emergency response efficiency.
  4. Comprehensive Data Recording and Management: The system fully records historical device data, various alarm records, and maintenance work orders, facilitating subsequent query and management.

     Data reports promote smooth and efficient workflows.
  5. Intuitive Monitoring Interface: The system provides an intuitive monitoring interface that displays real-time monitoring data for each workshop and performs trend analysis in the form of line charts. It also updates alarm information and device status in real-time, helping managers quickly grasp the overall situation and make accurate decisions.

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